Activewear · Custom manufacturing

Polo shirts.
Made your way.

Custom polo shirts development and private label manufacturing with BZK Sports. Build your own fabrics, fit, finishing and brand details into the approved sample.

Polo shirts manufacturing — Developed around your brand. Approved by you.

The foundation of your product

Materials, fit & construction

01 / Materials

Choose the right fabric

Cotton pique, polyester pique or smooth interlock fabrics.

Composition, weight, color and finish are agreed during development, with swatches reviewed before the sample is finalized.

02 / Construction

Built around the brief

Develop collar shape, placket length, buttons, sleeve cuffs and side vents.

Share a tech pack, reference garment or measurements to define your construction and size range.

03 / Quality

Check the details

Collar shape, placket alignment and embroidery placement are reviewed on the sample.

Bulk inspection follows the approved sample and the tolerances agreed for your order.

Your identity, in every detail

Customization & private label

Artwork & decoration

Sublimation for suitable polyester fabrics, screen printing, transfers or embroidery can be discussed around your artwork and garment construction. Confirm the method and placement on a sample.

Labels & packaging

Make the collection yours with woven or printed labels, size and care information, hangtags and packaging. Supply your brand artwork and market requirements for review.

Colors & trims

Coordinate fabric shades, thread, bindings and trims around your palette. Review physical color references and application samples before approving production.

A starting point for your design

Design options

Use these directions as a starting point, then refine the silhouette, measurements and details for your collection.

Have a design in mind? Share your reference and we’ll help develop a custom sample.

From concept to collection

A clear path to production

Brief & sampling

Send your design, target quantities, size breakdown and delivery destination. We review materials and construction, then confirm quotation and sampling requirements.

Approval & manufacturing

Review the sample for fit, fabric and artwork. Once the specifications are approved, the production plan and quality checks are agreed for the order.

Packing & shipping

Confirm labels, packaging, carton details and shipping arrangements with your order. Delivery timing depends on the finished specification, quantity and destination.

Explore our process →

Before you begin

Your questions, answered.

Can the polo collar and placket be customized?

Yes. Collar structure, tipping, placket length, buttons and sleeve finishes can be developed to your brief and reviewed during sampling.

Which fabrics are available for polo shirts?

Piqué offers a classic textured surface, while interlock and performance knits provide other hand feels and functions. Composition, weight and finish are confirmed for your program.

Can polo shirts carry an embroidered logo?

Embroidery can be reviewed for the chosen fabric, including stitch density, backing and placement. The sample is checked for appearance and puckering before approval.

How do I start a private label polo order?

Send your fabric, collar, fit, artwork and quantity requirements. BZK Sports confirms sampling, minimum quantities and production timing after review.