Pattern and Grading
Blocks are developed and graded so size runs stay consistent from sample to bulk.
Cut & Sew
Cut and Sew Sportswear From Pattern to Finished Garment
Every piece is cut and constructed in-house, giving you control over fit, panels, trims, and finishing.
Construction
Built From Scratch for Complete Design Flexibility
Cut and sew manufacturing is the foundation of custom sportswear. BZK Sports develops patterns, cuts panels, and constructs garments to your block instead of decorating a stock style.
That control matters for teamwear, compression, outerwear, and any program where fit, panel layout, and durability have to stay consistent across sizes and repeat orders.
- CAD Pattern Support
- In-House Cut and Sew Lines
- QC Stitch Inspection
Production Floor
Construction Details That Hold Up in Use
From first marker to final stitch, the garment is built around your measurements and performance requirements.
Precision Cutting
Panels are cut to the approved marker, protecting grain, print placement, and material yield.
Stitch and Assembly
Seam types, stitch density, elastics, and finishing are set to the product brief.
Program Flexibility
Panel changes, contrast pieces, and construction upgrades can be sampled before bulk.
Cut & Sew Flow
Pattern, Cut, Assemble, Inspect
Cut and sew programs follow a controlled floor sequence so fit and construction stay true to the approved sample.
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Pattern Lock
The sample block and size set are confirmed before markers are issued to cutting.
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Cut and Bundle
Panels are cut, bundled, and issued to sewing with the approved construction notes.
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Sew and Inline QC
Assembly is checked for seams, measurements, and finishing before branding and packing.
